Ceramics, Composites & Polymers

This lesson covers: 

  1. The idea that different materials have different properties
  2. Ceramics, composites, polymers and alloys

Different materials have different properties

Different materials have different properties. This makes different materials useful for different things.

In this lesson we'll look at ceramics, composites, polymers, and metals. We'll look the structure of each material, and then how the structure determines the material's properties.

List of material properties including melting point, conductivity, strength, hardness, brittleness, and stiffness.

Here's a recap of the common properties a material has:

  1. Melting point - the temperature at which a solid melts into a liquid.
  2. Conductivity - how well a material conducts electricity.
  3. Strength - the ability of a material to resist an applied force (it is hard to change the shape of a strong material).
  4. Hardness - how well a material can resist being scratched or indented (hard materials don't scratch).
  5. Brittleness - how easily a material breaks when a force it applied (brittle materials snap easily).
  6. Stiffness - how well a material can resist bending (a stiff material won't bend very much).

In physics, what is meant by a material's strength?

The resistance of a material to an applied force

The resistance of a material to being scratched or indented

The temperature at which a solid changes into a liquid

The ability of a material to conduct electricity

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What does it mean for a material to be brittle

It is difficult to bend

Electricity can conduct through it easily 

It will only boil at very high temperatures 

It will snap easily

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Ceramics

Ceramics are hard to define, but are basically a group of hard, brittle, heat-resistant, and corrosion-resistant materials.


They are made by shaping and then firing a nonmetallic material, such as clay, at a high temperature. Two main groups of ceramics are clay ceramics and glass.

Diagram showing the properties of ceramics including hardness, brittleness, heat resistance, and corrosion resistance.

Clay ceramics

Three images showing a ceramic brick, ceramic plates, and hands shaping clay on a pottery wheel.

Clay ceramics include brickchina and porcelain. They are made by shaping wet clay while it's soft and then heating it to a high temperature in a furnace, which causes it to harden.


They have a high compressive strength, which is why bricks can be used for building.

Diagram showing the properties of ceramics including hardness, brittleness, heat resistance, and corrosion resistance.

Glass

Most of the glass we use is soda-lime glass. This is made by melting a mixture of sand (silicon oxide), sodium carbonate, and limestone, then allowing the molten liquid to cool and solidify.


Borosilicate glass is made by heating sand with boron trioxide. Borosilicate glass has a much higher melting point than soda-lime glass.


Glass is transparentstrong and a good thermal insulator, which makes it useful for windows.

Are ceramics soft or hard?

Soft

Hard

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Which three materials are used to make soda-lime glass?

Clay

Limestone

Sand

Boron trioxide 

Sodium carbonate

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Composites

A composite material consists of two or more materials with different properties, that have been combined to produce a material with more desirable properties.

Diagram illustrating the combination of two or more materials with different properties to form a composite material with more desirable properties.

Most composite materials are made from two components:

Illustration of a composite material showing two components combined for desirable properties.

1The reinforcement - often long solid fibres or fragments.

Illustration of a composite material with two components combined to produce more desirable properties.

2The matrix - which binds the reinforcement together. Usually something that starts soft and then hardens.

The two components of a composite material are called the r and the m.

einforcement
atrix

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Which component of a composite often consists of long solid fibres or fragments?

The matrix

The reinforcement

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Polymers

Illustration showing the structure of a polymer made up of monomers.

Polymers are large molecules of high relative molecular mass and are made by linking together large numbers of smaller molecules called monomers.

The properties of a polymer depend on the monomers from which it was made and the conditions of the chemical reaction

Generally, polymers are flexible, easily shaped, and good insulators of heat and electricity.

What do we call the individual units that make up a polymer?

Monomers

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What does LDPE stand for?

Low-density poly(ethene)

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Which type of poly(ethene) is most flexible, but weakest?

LDPE: low-density poly(ethene)

HDPE: high-density poly(ethene)

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Which type of polymers melt easily when heated?

Thermosoftening polymers

Thermosetting polymers

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Metals & alloys

We've covered metals and alloys in previous lessons, but it's worth a quick recap because they also come up in this topic.

Illustration showing the malleability of a metal piece.

Metals are generally malleable, ductile, good conductors of heat and electricity, and have high melting and boiling points

Illustration of properties of metals and alloys including malleability, ductility, conductivity, and strength.
Illustration showing the atomic structure of a metal alloy with different atoms mixed together.

Alloys on the other hand, which are metals with atoms of another element mixed in, are much stronger (no longer malleable).


This makes them useful for purposes where they might be put under stress - like in buildings. 

What is the key difference between metals and alloys?

Alloys do not conduct electricity 

Alloys are not malleable 

Alloys do not have high melting points 

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